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Food ProcessingPlant CommissioningMiddle East2024

High-Speed FMCG Packaging Line

Supply and commissioning of a 600 ppm primary + secondary + end-of-line packaging system with vision inspection and traceability.

Client · Regional FMCG Major
600 ppm
Line Speed
7 days
Shutdown
14 days
Ramp to 90%+
99.7%
Defect Detection
The Challenge

Line had to retrofit into an existing brownfield site with a 9-day shutdown window. Multi-OEM integration with legacy SCADA was a critical risk.

Our Solution

Pre-fabricated skid approach, off-site staging in Jebel Ali, integration testing before shipment and a phased changeover with redundancy.

Outcome

Changeover completed in 7 days. Line ran at 94% of design speed by day 14 — fastest brownfield ramp benchmarked by client globally.

Project Gallery

On-site execution

High-Speed FMCG Packaging Line — image 1
High-Speed FMCG Packaging Line — image 2
High-Speed FMCG Packaging Line — image 3
High-Speed FMCG Packaging Line — image 4
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Integrated Dairy Processing Plant — 500 KLPD

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